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GLAZE RAW MATERIAL BATCHING
Glaze Raw Material Batching Systems automate the weighing, dosing and transfer of ceramic raw materials from storage to glaze preparation. Recipe-controlled automation helps reduce operator errors, improve batch consistency and create a controlled material flow tailored to each plant layout and production process.
OUR APPROACH
At a Glance
Automated weighing, dosing and transfer of ceramic raw materials for consistent, controlled and reliable glaze preparation.
WHY?
WHY?
WHY?
WHY?
WHY?
//TECHNICAL DATA
Weiging Accurancy (kg)
Ton/min Transfer
Recipe-Controlled Automatic Batching
The automation system manages raw material selection, weighing and transfer according to predefined production recipes, creating a controlled sequence from storage to slip preparation.
Integrated Load-Cell Weighing
Storage hoppers can be equipped with multiple load cells directly communicating with the PLC, allowing material quantities to be measured digitally before controlled discharge. In the supplied project documentation, four load cells are used per hopper in one configuration.
Plant-Fit Material Transfer Architecture
Belt conveyors, transferring conveyors and project-specific screw conveyor solutions can be engineered according to material behaviour, plant layout and required transfer path. This allows the batching concept to be adapted to the production reality rather than standardised around a single conveyor arrangement.
Intelligent Multi-Destination Routing
Transfer sequences can automatically direct weighed raw materials toward the required blunger, drum mill, tank or storage destination. Movable or bidirectional conveyor arrangements can also be incorporated where the plant layout requires flexible distribution.
Central PLC & HMI Control
The system can integrate industrial PLC control, operator HMI, equipment status monitoring and fault alarms into one operating environment, giving production teams clear control over the complete batching process.
Process Data & Traceability Ready
Developed system configurations include WinCC and SQL-based data management for recording transferred material quantities over daily, weekly, monthly and annual periods, supporting production traceability and performance monitoring.
