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GLAZE PREPARATION PLANT
Glaze Preparation Plant integrates controlled water dosing, blunging, recuperation, additive dispersion, treatment, storage and transfer into one engineered process for sanitary ware production. Separate preparation and stock configurations support homogeneous glaze handling, production flexibility and controlled material flow while allowing the system to be adapted to the factory’s glaze strategy and operating requirements.
OUR APPROACH
At a Glance
An integrated sanitary ware glaze preparation plant for controlled mixing, recuperation, additive dispersion, storage and transfer across different glaze requirements.
WHY?
WHY?
WHY?
WHY?
WHY?
//TECHNICAL DATA
Per Year
Per Year
Recipe-Controlled Water Metering
The electromagnetic flow meter operates across a 6–180 m³/h flow range with ±0.2% accuracy, providing pulse and 4–20 mA output to the PLC for controlled water quantity according to the selected recipe.
Direct-Drive Propeller Blunger
The main glaze dissolving system uses a 6 m³ blunger with a electiric motor, 360 rpm gearbox speed, rigid coupling and Ø600 mm stainless-steel stirring element, configured for an underground concrete tank.
Recuperation Blunger
Recovered glaze is processed in a separate blunger, also equipped with a electric motor drive, 360 rpm mixing speed, rigid coupling and stainless-steel shaft and propeller architecture.
Multi-Stage Glaze Stock & Transfer Configuration
The system includes stainless-steel stock tanks with direct-coupled stirrers.
High-Speed Additive Dispersion System
A dedicated wall-mounted dispersion blunger provides 300 L capacity, 4 kW motor power and 469 rpm mixing speed, with a stainless-steel propeller and pneumatic up-down movement for additive preparation.
PLC-Supervised Glaze Transfer & Treatment
A Siemens PLC-configured control panel coordinates motors and sensors across the system. The plant also incorporates level sensing, butterfly and ball valves, flow-meter controls, pneumatic diaphragm pumps, sieving and electromagnetic separation equipment, together with the PVC glaze transfer network.
