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QUALITY SORTING AUTOMATION
Quality Sorting Automation is a sanitary ware post-firing handling and routing system that connects visual quality inspection with rework, grinding, re-firing, testing and packing flows. Using setter-based conveying, identification and PLC-controlled transfer logic, it reduces manual handling, keeps product routes traceable and allows the line architecture to be engineered around each factory’s real production layout.
OUR APPROACH
At a Glance
A factory-fit sanitary ware quality sorting automation system for traceable post-firing routing from inspection to rework, testing and packing.
Why?
Why?
Don’t Let One Station Stop the Line
Why Choose This Solution?
Why?
//TECHNICAL DATA
Per Year
Per Year
RFID-Based Identification & Routing
Operator quality selections can be assigned to the product setter through RFID, while readers at routing points identify the carrier and trigger transfer toward its programmed destination. Barcode-compatible tracking can also be incorporated according to the project architecture.
PLC, HMI & Industrial PC Control Architecture
Ethernet-based automation connects PLC control, operator HMIs and PC-level supervision for destination selection, conveyor visualization, alarm management and overall process monitoring.
Variable-Speed Conveyor & Accumulation Control
Motorized roller or chain-conveyor configurations combine controlled drives, sensors and stopper mechanisms to regulate line pace, maintain defined positions and release setters accurately at transfer points.
90° Transfer & Vertical Handling Modules
Pneumatic up/down transfer units, automatic setter lifts and cross-conveyor mechanisms enable controlled movement between intersecting lines and different conveyor levels without repeated manual repositioning.
Buffer, Loop & Setter-Return Engineering
Depending on the factory flow, the system can integrate accumulation zones, loop conveyors, multi-deck buffers, elevators and dedicated empty-setter return lines to separate process timings and maintain carrier circulation.
Optional Vision-Assisted Recognition
For application-specific configurations, industrial vision can recognize defined colour markings and provide routing information to the control system, adding another automated identification method alongside RFID-based logic.
