MENU

SEE OTHER PRODUCTS

QUALITY SORTING AUTOMATION

Quality Sorting Automation is a sanitary ware post-firing handling and routing system that connects visual quality inspection with rework, grinding, re-firing, testing and packing flows. Using setter-based conveying, identification and PLC-controlled transfer logic, it reduces manual handling, keeps product routes traceable and allows the line architecture to be engineered around each factory’s real production layout.

OUR APPROACH

At a Glance

A factory-fit sanitary ware quality sorting automation system for traceable post-firing routing from inspection to rework, testing and packing.

Why?

Keep Judgment Human. Automate the Flow.

Two Silos, Two Plaster Options

Operators classify each fired piece once; the system then directs it automatically toward packing, grinding, repair, re-firing or other configured destinations.

With two separate silos, two different plaster types can be used efficiently, providing greater flexibility for various production requirements.

Why?

Less Handling Between Decisions

Two Silos, Two Plaster Options

Automated setter-based transfer reduces repeated lifting, loading and unloading, protecting finished ceramic pieces while taking unnecessary physical handling away from operators.

With two separate silos, two different plaster types can be used efficiently, providing greater flexibility for various production requirements.

Don’t Let One Station Stop the Line

Don’t Let One Station Stop the Line

Two Silos, Two Plaster Options

Accumulation, buffer and loop concepts can absorb differences in workstation timing, helping quality operations continue when downstream processes temporarily slow down.

With two separate silos, two different plaster types can be used efficiently, providing greater flexibility for various production requirements.

Why Choose This Solution?

A Traceable Path for Every Piece

Two Silos, Two Plaster Options

Identification and tracking logic gives manufacturers clearer visibility over where inspected products are sent, supporting piece tracking and production activity reporting.

With two separate silos, two different plaster types can be used efficiently, providing greater flexibility for various production requirements.

Why?

Designed Around the Factory, Not Vice Versa

Two Silos, Two Plaster Options

Each system can be engineered around the available footprint, inspection stations, rework routes, testing areas and packing flow instead of imposing a fixed conveyor layout.

With two separate silos, two different plaster types can be used efficiently, providing greater flexibility for various production requirements.

//TECHNICAL DATA
0

Per Year

0

Per Year

RFID-Based Identification & Routing

Operator quality selections can be assigned to the product setter through RFID, while readers at routing points identify the carrier and trigger transfer toward its programmed destination. Barcode-compatible tracking can also be incorporated according to the project architecture.

PLC, HMI & Industrial PC Control Architecture

Ethernet-based automation connects PLC control, operator HMIs and PC-level supervision for destination selection, conveyor visualization, alarm management and overall process monitoring.

Variable-Speed Conveyor & Accumulation Control

Motorized roller or chain-conveyor configurations combine controlled drives, sensors and stopper mechanisms to regulate line pace, maintain defined positions and release setters accurately at transfer points.

90° Transfer & Vertical Handling Modules

Pneumatic up/down transfer units, automatic setter lifts and cross-conveyor mechanisms enable controlled movement between intersecting lines and different conveyor levels without repeated manual repositioning.

Buffer, Loop & Setter-Return Engineering

Depending on the factory flow, the system can integrate accumulation zones, loop conveyors, multi-deck buffers, elevators and dedicated empty-setter return lines to separate process timings and maintain carrier circulation.

Optional Vision-Assisted Recognition

For application-specific configurations, industrial vision can recognize defined colour markings and provide routing information to the control system, adding another automated identification method alongside RFID-based logic.

//NAVIGATION

Let's Engineer & Build Your Next Factory Together.

© 2026 UNIMAK. ALL RIGHTS RESERVED.
//NAVIGATION

Let's Engineer & Build Your Next Factory Together.

© 2026 UNIMAK. ALL RIGHTS RESERVED.
//NAVIGATION

Let's Engineer & Build Your Next Factory Together.

© 2026 UNIMAK. ALL RIGHTS RESERVED.