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MODELLING & MOULDS
RESIN MOULD PRODUCTION
Resin Mould Production is an end-to-end sanitary ware mould shop solution for developing, manufacturing and maintaining porous resin moulds for high-pressure casting. It connects digital model development, case-mould preparation, controlled resin mixing and casting, CNC machining, treatment, finishing and functional validation with practical mould-making know-how for reliable, production-ready results.
OUR APPROACH
At a Glance
An end-to-end sanitary ware resin mould production system combining digital mould development, controlled manufacturing and practical high-pressure casting know-how.
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Per Year
Per Year
3D Scan-to-Mould Engineering
The development workflow combines 3D scanning, surface analysis and digital mould design, including consideration of shrinkage and deformation before physical mould production begins.
CAM & CNC Mould Machining
Programmable CNC machining supports precise processing of resin and plaster mould components, aluminium plates and related tooling, with stored programs available for repeated production.
Controlled Porous Resin Preparation
Dedicated resin preparation covers storage, pre-mixing, final mixing and casting under defined process conditions. The documented porous resin specification features an 8–13 μm mean pore radius and 27–32% porosity.
Controlled Porous Resin Preparation
Rod mapping, pipe positioning and dedicated internal connections are engineered to distribute water and air throughout the mould while integrating the required slip, drainage and process circuits.
Treatment, Dewatering & Finishing Process
After polymerisation, moulds pass through controlled hot-water treatment, dewatering, surface machining and finishing stages before final assembly and production use.
Integrated Mould Shop & Functional Validation
Mixing equipment, lifting and handling systems, treatment stations, cleaning equipment, measuring tools and mould-shop accessories support the complete workflow, followed by dimensional, visual and functional checks before release.
