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ZERO WEIGHT HANDLING SOLUTIONS

Zero Weight Handling Solutions are overhead-assisted manipulator systems for ergonomic transfer of sanitary ware between casting, trolley, dry-finishing, trap-glazing and conveyor stages. Electronic load balancing, responsive operator control and product-specific gripping tools make heavy or delicate pieces easier to lift, rotate and position, while each rail-mounted layout is engineered around the plant’s actual working area and process flow.

OUR APPROACH

At a Glance

Zero gravity sanitary ware handling systems engineered for low-effort transfer, controlled positioning and product-specific gripping across casting and finishing areas.

Why?

Less Strain in Every Transfer

Two Silos, Two Plaster Options

Balanced lifting reduces the physical effort required to handle heavy or awkward sanitary ware throughout repetitive transfer operations.

With two separate silos, two different plaster types can be used efficiently, providing greater flexibility for various production requirements.

Why?

One Operator, Full Control

Two Silos, Two Plaster Options

Responsive handling keeps the operator in direct control of lifting, movement, positioning and product rotation without conventional heavy lifting.

With two separate silos, two different plaster types can be used efficiently, providing greater flexibility for various production requirements.

Why?

Gentler Handling for Greenware

Two Silos, Two Plaster Options

Smooth motion and controlled positioning help protect sensitive sanitary ware pieces during transfers between production stages.

With two separate silos, two different plaster types can be used efficiently, providing greater flexibility for various production requirements.

Why?

More Reach Across the Process

Two Silos, Two Plaster Options

Overhead handling can connect multiple working points—from casting and trolleys to dry finishing, trap glazing and downstream conveyors—within one engineered handling area.

With two separate silos, two different plaster types can be used efficiently, providing greater flexibility for various production requirements.

Why?

Engineered Around Your Flow

Two Silos, Two Plaster Options

Each solution is configured around the product geometry, tooling requirement, workstation layout and transfer route rather than forcing the process around a standard manipulator.

With two separate silos, two different plaster types can be used efficiently, providing greater flexibility for various production requirements.

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Electronic Load Sensing & Auto-Balancing

The electronic balancing system detects and compensates for the suspended load in real time, enabling low-effort vertical handling and controlled positioning. Documented UNIMAK applications range from 50 kg to 320 kg manipulator capacity depending on product and tooling requirements.

Sensitive-Handle Motion Control

Touch-sensitive operator controls translate hand movement into fast, smooth and precise lifting response, with electronically controlled vertical movement for intuitive pick-and-place operation.

Gentler Handling for Greenware

Lightweight aluminium rail systems, bridge trolleys and integrated power supply components provide smooth horizontal movement across application-specific working areas while keeping the production floor unobstructed.

Engineering Creativity

End-of-arm tooling is engineered around the sanitary ware product: solutions include dedicated stainless-steel carrying plates and pneumatic side-clamping jaws with regulated gripping pressure and product-specific contact geometry.

Resilient Problem-Solving

Rotation can be incorporated into the handling concept for process requirements such as turning 1-piece and 2-piece WCs, or allowing a rail-mounted manipulator to serve workstations positioned on opposite sides.

Individual Autonomy

Depending on configuration, the system incorporates upper-position control, operator stop functions, safety-hook arrangements and monitored lifting components designed to maintain controlled handling throughout the transfer cycle.

//NAVIGATION

Let's Engineer & Build Your Next Factory Together.

© 2026 UNIMAK. ALL RIGHTS RESERVED.
//NAVIGATION

Let's Engineer & Build Your Next Factory Together.

© 2026 UNIMAK. ALL RIGHTS RESERVED.
//NAVIGATION

Let's Engineer & Build Your Next Factory Together.

© 2026 UNIMAK. ALL RIGHTS RESERVED.