SEE OTHER PRODUCTS
SER 3PC WC CASTING MACHINE
he SER 3PC WC Casting Machine is a modular low-pressure sanitary ware casting system for producing three-part WC assemblies in plaster moulds, coordinating shell, engine and rim casting within one production line. Synchronized mould handling, controlled slip and air processes, and lift-assisted demoulding and sticking support flexible, repeatable production while reducing demanding manual handling.
SER 3PC WC CASTING MACHINE
At a Glance
Modular low-pressure sanitary ware machinery for flexible SER 3-piece WC casting in plaster moulds, with coordinated process control and assisted handling.
WHY THIS SOLUTION?
More Casting Time, Less Mould Handling
Synchronized core movement and assisted handling reduce the repetitive operations between casting, demoulding and assembly stages.
WHY THIS SOLUTION?
WHY THIS SOLUTION?
WHY THIS SOLUTION?
WHY THIS SOLUTION?
//TECHNICAL DATA
Products per year
Products per year
Modular Low-Pressure Casting Architecture
The plaster-mould system combines dedicated SER shell and engine casting benches, separate rim casting modules and a deposit conveyor in one coordinated production layout. The architecture is also documented for alternative 2P and 1P mould configurations.
Rolling Mould Cars & Monitored Fixing
Stainless mould cars run on protected roller bearings for smooth positioning along the bench, while movable and hydraulic fixing units secure the mould arrangement with operator-visible fixing pressure.
Synchronized Hydraulic Core Beam System
Hydraulic cylinders and chain-gear mechanisms lift the upper mould cores together, enabling simultaneous opening and closing. Integrated locking systems secure the beam group during operation and when raised.
Sensor-Positioned Rim Casting Modules
Rim mould modules combine hydraulic vertical opening, selectable casting and draining positions, air-bag mould fixing, pneumatic locking and sensor feedback to confirm correct module positioning.
Programmable Casting & Air Process Control
PLC logic manages key stages including header-tank filling, mould filling, slip-level maintenance, drain air, timed discharge and firming air. Sensors provide system-status feedback, while programmable spagless air circuits support controlled dewatering and demoulding functions.
Lift-Assisted Demoulding & Sticking
A mobile pneumatic manipulator provides up to 100 kg lifting capacity with a 700 mm stroke for on-rim demoulding and product positioning. The semi-automatic overhead handling system provides 500 kg pneumatic lifting capacity for rim transfer and sticking operations.
