SEE OTHER PRODUCTS
ECSB SOR WC HIGH PRESSURE CASTING CELL
The ECSB SOR WC High Pressure Casting Cell is a fully automated sanitary ware casting solution for complex and smart water closets using multi-part resin moulds. Dynamic mould rotation, independent casting control and robotic sticking, demoulding and handling enable demanding WC geometries to be produced with greater process flexibility, repeatability and reduced operator intervention.
ECSB SOR WC HIGH PRESSURE CASTING CELL
At a Glance
Automated high-pressure casting for complex and smart WCs, combining multi-part resin moulds, dynamic casting angles and robotic handling in one flexible cell.
WHY THIS SOLUTION?
Complex Products, Industrialised
Bring intelligent, wall-hung, back-to-wall and floor-standing WC designs into a controlled high-pressure production environment, including demanding multi-part product concepts.
WHY THIS SOLUTION?
WHY THIS SOLUTION?
WHY THIS SOLUTION?
WHY THIS SOLUTION?
Back to Wall Water Closet (Box Rim / Rimless)
//TECHNICAL DATA
Products per year
Cycle Time
Dynamic Body & Rim Rotation
The body module can rotate through ±180° and the rim module from 0–90°, allowing mould position to be adjusted through filling, thickness formation and draining stages. The architecture also supports top- or bottom-side sticking and demoulding on the foot or rim.
Independent High-Pressure Casting Control
Each casting module can operate with its own slip filling, pressure and timing parameters. Individual mould sections and opening sequences can also be controlled to accommodate different geometries and casting requirements within the same cell.
Proportional Casting with Airbag Clamping
The full-automatic casting process combines proportional slip and air-pressure control with industrial airbag mould clamping. The documented architecture provides 600 kN clamping force and operates at casting pressures up to 12 bar.
Robotic Multi-Tool Demoulding & Sticking
Industrial robots work with application-specific grippers and interchangeable tools for handling Rim, Shell and Engine components, applying joining slip, precise demoulding, positioning, sticking and final product transfer.
Recipe-Based PLC/HMI Process Management
The automation platform manages casting recipes, process sequencing, valve selection and pressure parameters while monitoring cycle times, slip, air and hydraulic conditions. Alarm histories, process graphics, data recording and remote monitoring support systematic production control and troubleshooting.
Modular Multi-Part Resin Mould Platform
ECSB SOR is engineered around complex 4- and 5-part body moulds, separate rim moulds and Rim–Engine–Shell configurations. Independent modules can accommodate different mould requirements, while front and rear mould access supports faster model changeovers and easier intervention.
